Overview

— SCB100

x86 Single-Platform
Functional Safety Development Platform

SCB100 is a Mini-ITX board that lets you run robot motion control and functional safety on the same x86 platform. No separate safety controller required — simplify your system architecture and shorten development time.

Hardware SIL 2 / Software up to SIL 3 Cat. 3, PL d (ISO 13849-1) TÜV Rheinland Pre-Certified

Now shipping. Pre-certified safety platform.

— Who It's For

Functional safety, added to teams already building on x86

SCB100 is built for development teams already comfortable with the x86 ecosystem who want maximum platform control.

Teams already developing robot control on x86

Your robot control software already runs on x86 (Windows/Linux, machine vision, simulation software). SCB100 lets you add functional safety on the same architecture, without switching to an ARM platform for safety.

Teams that want full control of their safety software

Choose your own safety operating system (QNX or PikeOS) and develop your own safety application. SCB100 gives you a pre-certified hardware and software foundation while keeping maximum development flexibility.

— Why Choose SCB100

One board. One safety controller and years of development time saved.

SCB100's value comes from two things: architectural integration, and the time saved through pre-certification.

01

x86 single-platform integration

Traditionally, robot control runs on the main controller while functional safety requires a separate, dedicated safety controller. SCB100 uses a single pre-certified Intel Atom processor to run robot control and functional safety at the same time on the same board, via a safety hypervisor (QNX or PikeOS) — eliminating a dedicated safety controller and simplifying the whole system architecture and wiring.

02

Pre-certification shortens development time

Developing a robot's functional safety from scratch often takes years. SCB100 provides a pre-certified foundation so you can spend your time on your own safety application, not on underlying certification work.

What the pre-certification covers

  • Pre-certified SIL 2 hardware platform (Intel CPU pre-certified by TÜV SÜD; main board pre-certified by TÜV Rheinland)
  • Pre-certified SIL 3 software building blocks (safety RTOS, Intel FuSa software stack)
  • Accompanying safety documentation (Safety Manual, FMEDA), ready to use in your own certification process

  TÜV Rheinland SCB100 Functional Safety Certificate No. 968/FSP 2695.00/24

Click to view full certificate
No. 968/FSP 2695.00/24

— How to Integrate

Two integration methods, for two system architectures

SCB100 can act as a standalone safety controller, or be integrated with robot motion control into a single platform — the safety-loop concept is the same in both cases. The difference is whether the motion control logic stays on an external controller, or lives alongside the safety application on the same SCB100.

01
Standalone Safety Controller

SCB100 as an EtherCAT Slave

Robot motion control logic stays on your existing Robot Motion Controller. SCB100 is mounted on the network as an EtherCAT Slave and also acts as the FSoE Master, managing downstream safety servo drives, safety digital I/O, E-stops, and safety light curtains via safety communication. Ideal for teams who want to add functional safety on top of an existing motion control architecture without changing the existing system.

System Integration Diagram

SCB100 as EtherCAT Slave — System Integration Diagram

Software Architecture Diagram

SCB100 as EtherCAT Slave — Software Architecture Diagram
02
Robot Control + Safety, Unified

SCB100 as an EtherCAT Master

SCB100 itself acts as the EtherCAT Master. Through a safety hypervisor, it runs a Non-Safe RTOS (handling motion control, communication, and state control) and a Safe RTOS (handling TCP speed monitoring, joint-angle soft limits, CAT 0/1/2 STOP, and the FSoE Master) at the same time on the same processor, directly controlling downstream safety servo drives and safety digital I/O. This is the complete form of "a single x86 platform for both robot control and functional safety" — no separate motion controller required.

System Integration Diagram

SCB100 as EtherCAT Master — System Integration Diagram

Software Architecture Diagram

SCB100 as EtherCAT Master — Software Architecture Diagram
— Software Stack

Choose your own safety OS — we handle the foundation

SCB100 lets you freely choose your safety operating system, while taking care of the lowest-level, most tedious firmware and certification components for you, so you can focus on the application layer.

Supported safety operating systems

Both major safety RTOS/hypervisors are supported: BlackBerry QNX and SYSGO PikeOS. Linux Yocto is also provided as a non-safety reference OS (supplied by NexCOBOT).

Intel FuSa software stack (already integrated into the BSP)

STL (Software Test Library) and SMCL (Safety Monitor Communication Library) are SC3 pre-certified Intel functional safety software components. OSAL (OS Adaptation Layer) is reference code — QNX and PikeOS have already integrated it into their respective operating systems. If you want to use a different pre-certified, x86-compatible safety OS, you can integrate OSAL yourself.

Firmware and BIOS, pre-flashed

Low-level components such as the Safety BIOS, PreOS Checker, and Slim Bootloader are pre-flashed to onboard NVRAM by NexCOBOT — you never need to handle this firmware yourself.

Main Features

MAIN FEATURE

  • Mini-ITX Form Factor 

  • Intel Atom® x6427FE Processor

  • On board EtherCAT Slave Controller

  • SIL 2/HFT = 0, Cat.3 PL d Certified

  • On board isolated 12IN/4OUT Safety Digital I/O

Specifications

— Specifications

Full Specifications

Certification Level
Hardware safety level SIL 2, HFT = 0 (IEC 61508) / Cat. 3, PL d (ISO 13849-1)
Software safety level Up to SIL 3 (with safety RTOS and Intel FuSa software stack)
Certification Pre-certified by TÜV Rheinland (main board) / Intel CPU pre-certified by TÜV SÜD
Other certifications CE / FCC / Functional Safety (IEC 61508, ISO 13849)
Processor & Memory
CPU Intel Atom® x6427FE, 4-core 1.9GHz (SIL 2 HFT=0 pre-certified CPU; built-in IBECC memory error diagnostics)
Memory 2 x DDR4 SO-DIMM, up to 32GB
Storage Onboard eMMC 64GB (for safety data storage)
Safety I/O & Communication
Safety digital I/O 12 IN / 4 OUT, isolated, 24VDC
EtherCAT Slave Onboard EtherCAT Slave controller (implement your own FSoE Master software stack) / 2 x EtherCAT slave ports
Ethernet 4 x GbE LAN
Interfaces & Expansion
Display 1 x HDMI
I/O interfaces 2 x RS232/422/485 (auto flow control) / 2 x USB 3.0, 4 x USB 2.0
Expansion slot 1 x Mini PCIe
Dimensions Mini-ITX, 170 x 170 mm
Software & Operating System
Supported safety OS BlackBerry QNX, SYSGO PikeOS
Reference OS Linux Yocto (non-safety OS, provided by NexCOBOT)
Intel FuSa software STL, SMCL (SC3 pre-certified); OSAL is reference code, can be integrated into other pre-certified x86 safety OS
Environmental & Power
Operating temperature -20°C to 60°C (CPU fan and system fan required)
Storage temperature -40°C to 85°C
Relative humidity 10% to 90% (operating, non-condensing)
Vibration / shock IEC 61131-2
EMC certification EN61000-6-4 / EN61000-6-2, IEC 61326-3-1, IEC 61131-2
Power 24V, -15%~+20%, compliant with IEC 61131-2
Accompanying Documentation
Documentation Intel Elkhart Lake CPU Safety Collateral, SCB100 Safety Manual, SCB100 FMEDA report  NDA Required
Ordering Information
Ordering information SCB 100 (P/N: 10Q00010007X0) / SCB 100 Heatsink (P/N: 685050300002F)

Download

Upload Date File Name Version OS Description
2022/12/27 Fusa Flyer 1.0 All OS SIL2/SIL3 & Robot Control Platform
2023/01/03 Functional Safety Control Platform for AMRs 1.0 All OS Solution PDF
2021/04/22 Intel-Powered, Functional Safety (FuSa)–Capable IPCs Accelerate Robot Deployments 1.0 All OS SCB 100 Solution